Services

Mass Production Services

Megaforce is a one-stop shop for all your mass production needs. We offer the widest range of advanced manufacturing services, with high quality, efficient manufacturing processes and advanced equipment.

Small Batch To Large Scale Production Capabilities

  • Diverse manufacturing options available
  • Efficient manufacturing and production capabilities
  • Short lead times

Tooling

  • Over 500 injection molding machines, in-house injection molding tool design and build.
  • Design for Manufacturing & Reverse Engineering
  • Moldflow, three plate, two plate & hot/cold runner tooling
  • Tool design and manufacturing
  • Tandem mold technology
  • Mold flow analysis
  • High speed/thin wall tooling
  • Complex curvature
  • 4 and 5 axis CNC

Injection Molding

  • Insert and Over-Molding
  • Double and triple injection molding
  • Plastic (medical, industrial and high performance polymers), silicone and rubber
  • Surface modification, coating and post finishing
  • Rapid heat cycle
  • Low pressure molding
  • In-mold-decoration (IMD)
  • Liquid Silicone Rubber (LSR)

LSR and Silicone Press
Polymer Compounding

  • Material processing and testing
  • Composite material customization
  • Bulk Molding Composite (BMC)
  • Plastic/silicone/rubber compounding
    -PC/ABS; flame retardant PC & PP
    -High gross plastic
    -Biodegradable material
    -LDS, long glass/carbon fiber reinforced material/CNT
  • Traditional plastic dyeing
  • Property optimization
  • UV adhesives and primers
  • High transparent LSR
  • Self adhesive LSR
  • Thermal interface material (TIM) for heat dissipation

Metal Fabrication and Cooling

Provide CNC machining services including custom parts from soft to hard materials such as brass, copper, steel, aluminum, nickel, silver, etc. We are also your go to for jobs in which accuracy is paramount. We provide in-house precision grinding services in order to ensure the precision and accuracy of the finished product.

Assembly

FDA compliant clean room, class 10,000 and class 100,000.
A clean room facility for a 10k series item is a controlled environment that should have less than 1 part per million of particles larger than 0.5 microns in the air. For a 100k series item, the air should have less than 100 parts per million of particles larger than 0.5 microns in the air. These facilities are designed to be free from particles and other contaminants so that production.

Packaging Design and Development with Sterilization

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Megaforce Medical Technology Services

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